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Custom Processes

Have a part that needs a step we have not listed? Our custom processes cover the specialty work that falls outside standard molding and assembly, built around what your part actually needs.

Beyond the mold

Some projects do not fit a standard menu. They need a specific weld, a special fixture, a unique inspection step, or a finishing process built just for them. We treat custom processes as part of our normal work, not as a one-off favor.

Common custom work includes ultrasonic and sonic welding, hot plate welding, heat staking outside of insert installs, kitting, custom packaging, light sub-assembly, and one-off finishing steps. If your part needs something unusual, we will design the process, build the fixtures, and run it like any other production step.

Our team works with your drawings, prototype, and end-use requirements to plan the work before production starts. That way the custom step fits cleanly into your full production flow, from molding all the way to shipment.

Our Custom Process

We look at your part, your specs, and the result you need. From there we map out the steps, equipment, and fixtures the job will take.

If the work needs a custom jig, weld horn, or holding fixture, we build it in-house. Our machine shop handles the tooling so it is ready when production starts.

We run a sample batch to confirm the process holds tolerances, hits cosmetic targets, and runs at the right pace. Adjustments happen here, before full production.

Once the process is dialed in, we run it like any other step on the floor. Work instructions, inspections, and quality checks are in place from the first part forward.

Finished parts are inspected, packaged, and prepared for the next step in your build. Phased delivery and kitting are available when your timeline calls for them.

Start Your Custom Project today!

Contact Us

✉ info@freeformpolymers.com
  • (435) 774-9090
  • Open 8AM - 5PM Mon-Friday

Contact Us

✉ info@freeformpolymers.com
  • (435) 774-9090
  • Open 8AM - 5PM Mon-Friday