We confirm boss size, hole depth, and insert type. The plastic, the insert material, and the load on the finished joint all factor into the right install method.
Heat staking uses a heated tip to warm the insert and press it into place. Ultrasonic installation uses high-frequency vibration to melt a thin layer of plastic around the insert as it seats. We pick the method that fits your part and material best.
The insert is pressed into the boss under controlled force, temperature, or frequency. Settings are tuned for each program to keep installation depth, perpendicularity, and pull-out strength consistent.
Each part is checked for insert depth, alignment, and bond. Pull-out and torque checks can be added on a sample basis when your project calls for them.
Finished parts move on to assembly, printing, packaging, or shipment, depending on what your build calls for next.
